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Digital Way – Niri distribution

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NIRI's strategic partnership with Digital Way brings a revolutionary approach to manufacturing monitoring in Italy. At the heart of this collaboration is a sophisticated suite of monitoring technologies that fundamentally transform how manufacturers protect and optimize their machinery. Digital Way's WattPilote and SafePilote systems represent more than just monitoring tools - they are comprehensive solutions that actively prevent costly equipment damage while maximizing operational efficiency. By combining advanced power sensing technology with real-time analytics, these systems provide manufacturers with unprecedented insight into their machining processes. This level of monitoring sophistication is particularly crucial in high-precision industries like automotive and aerospace manufacturing, where component quality and machine reliability directly impact product excellence.

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Digital Way

A Global Leader in Machine Monitoring

WattPilote

SafePilote

CyberMachine

Optimize Your Tooling Processes

  • Detects tool breakage instantly
  • Reduces tool replacement costs
  • Maximizes uptime and productivity

WattPilote is designed to monitor tool wear and breakage in real time. By measuring power consumption at every stage of the machining process, WattPilote helps reduce scrap, extend tool life, and optimize production efficiency

Protecting Your Machinery and Investment

  • Collision detection with rapid response time
  • Reduced downtime from machine failures
  • Extended machine lifespan

Machines are the backbone of manufacturing. SafePilote protects this investment by monitoring machine conditions and vibrations, detecting anomalies before they lead to damage. SafePilote’s real-time monitoring prevents costly breakdowns and helps maintain optimal machine health

Embrace the Power of Industry 4.0

  • Real-time data insights
  • Predictive maintenance for minimized disruptions
  • Cloud integration for enhanced operational control

CyberMachine brings your manufacturing into the future by connecting your machines to a cloud-based platform. It allows for predictive maintenance, remote monitoring, and data-driven decision-making, empowering manufacturers to run smarter and more efficient production lines

The Benefits

We bring a revolutionary power monitoring technology to your shop floor and allow you to control what was previously impossible to measure.

Monitor the condition of ALL tools used in your manufacturing process to:

  • Improve machine up-time
  • Reduce cycle time
  • Improve tool life
  • Reduce scrap production
  • Protect your machine, tools and parts
  • Ensure broken tool detection

Real-World Applications
and Success Stories

AUTOMOTIVE

Precision and Reliability in Every Part Leading automotive brands such as Volkswagen and Jaguar trust Digital Way’s solutions to ensure their production lines run smoothly, with tools and machines operating at peak performance

AEROSPACE

Pushing the Boundaries of Efficiency In the high-stakes aerospace industry, precision and reliability are non-negotiable. Airbus relies on WattPilote and SafePilote to monitor critical machining processes, ensuring that each component meets the highest standards

HEAVY INDUSTRY

Ensuring Robust, Continuous Production For industries where downtime is not an option, Digital Way’s solutions ensure machines operate continuously and efficiently, with minimal disruptions and maximum output

Connected Machine Intelligence

Revolutionary Tool Monitoring Systems

Digital Way’s technological ecosystem is built around three innovative solutions, each addressing specific aspects of modern manufacturing challenges. The WattPilote system serves as an intelligent guardian of tooling processes, continuously analyzing power consumption patterns to detect wear and prevent breakages before they occur. SafePilote takes machine protection to the next level, incorporating sophisticated collision detection and vibration monitoring to safeguard valuable equipment. The crown jewel of this suite is CyberMachine, a comprehensive Industry 4.0 platform that connects these monitoring capabilities to cloud-based analytics, enabling remote monitoring and predictive maintenance capabilities. Together, these solutions create a seamless, interconnected manufacturing environment where data-driven decisions become the norm rather than the exception.

Smart Manufacturing Integration

At NIRI, we are proud to offer Digital Way technologies, designed specifically for the Italian manufacturing sector. As an authorized distributor, we aim to enhance productivity and reduce operational costs through advanced solutions.

Tailored Consultancy Services

We provide personalized technical support to seamlessly integrate WattPilote and SafePilote systems into your production lines. Our experts help you select the right solutions to boost productivity, reduce waste, and streamline operations.

Training and Continuous Support

Maximize the potential of Digital Way’s monitoring systems through our customized training programs. We ensure your team masters the tools and provide continuous post-sales support to guarantee smooth operation.

Pre Sales and Technical Support

We collaborate with your team to run Business Case Simulations, helping you assess potential outcomes, reduce risks, and tailor solutions to your needs.

Customized Solutions for Key Industries

We offer tailored versions of WattPilote and SafePilote for tool wear monitoring, significantly reducing downtime and improving production efficiency.

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